Leading cable design company in the UK
CDC’s cable specialists have designed cables for a diverse range of applications across many market sectors, from medical and aviation applications to military and offshore usage with great success which is how we develop long term lasting relationships with our customers.
To date, we’ve drawn up the designs for over 6,000 custom cables. When it comes to cable design, rest assured that we offer high quality products designed to last.
The design of a cable is determined by 3 key aspects: the application of the cable, the operating environment, and the performance requirements.
The design process considers the geometry and specifications for the construction of the cable, both of which play a major part in the final performance.
Key benefits:
- FREE consultation and advice
- Full adherence to cable industry standards and initiatives
- Access to a comprehensive material and component library
- High quality and cost effective designs guaranteed
Diverse applications
Cables are used for many purposes, including data transmission, instrumentation and supplying electrical power. Our experienced team have worked across many industries, designing cables for an array of different applications, including:
- Data cables
- Power cables
- Instrumentation cables
- Composite cables combining data, power, video and audio
No matter what your requirements, we can design, manufacture and deliver.
Operating environments
The performance of a cable is affected by the environment in which it operates, with risks including abrasion, water damage and extreme temperature variations.
Our designers take into account all of the potential hazards in your operating environment to offer full protection, including resistance against mechanical damage, chemicals, water, oil, pests and extreme temperature variations.
Performance requirements
A cable’s performance is dependent on a lack of electrical resistance and protection against factors such as electromagnetic interference (EMI).
We consider every single element that could potentially affect your cable and select the appropriate materials to protect against these risks.
What’s involved in the process
Design
Our cable design process begins with an in-depth conversation with the customer to determine their requirements, the application the cable will be used for, and the operating environment.
Our expert team then begin designing the ideal solution for your technical requirements, sourcing high-quality materials selected specifically for your cable and always working to source cost effective solutions.
Conductor manufacture
All of the custom cables we manufacture are different; for the most part, however we build cables using Class 5 flexible Plain, Tinned or Silver plated Copper, insulated in appropriate grades of PVC, Polyethylene (PE), Polypropylene (PP) etc – all to international UL or BS British standards.
Twisting the product
We then twist the conductors within the cable applying the correct number of twists dependent upon whether the cable will be installed in a fixed location or working in a dynamic environment where torsional stresses are apparent.
The cables are processed using either our high speed double twist machines or large planetary lay-up machines where the product is continually monitored and constant quality checks are performed. All product information is recorded.
Shielding and jacketing
Then, cable screening is applied if necessary – if not, the cable is fast tracked to the cable extrusion process where the final outer jacket is applied.
QA testing
The cable is then wound onto the dispatch reels where it is subjected to a strenuous quality assured testing procedure to confirm it’s conformity to the specification outlined.
Shipment
Finally, the cable is shipped to the customer on the specified delivery date with all of the accompanying documentation.
Our excellent customer service and fast turnaround times are the cornerstone of the service that we offer. We maintain constant communication with our clients throughout each project to ensure that all products are delivered on time and to the highest quality standard, even for the most challenging deadlines.
In addition to exceptionally fast turnaround times and high-quality cable construction, we offer:
- Full adherence to cable industry standards
- Access to a comprehensive material and component library
- Free consultation and advice
Contact us today to get a quote for your cable design requirements.
