Custom Cables

Leading manufacturers of custom cables

The perception of a custom cable means many things to different people. It could simply mean that an alternative jacket material is required or possibly that a different jacket colour or conductor colours are required.

It could also mean that you have a requirement for a highly complex solution where a cable with very specific materials and configurations are required.

We want to dispel the myth that a custom cable generally equals high cost and long delivery dates.

Whether you’re looking for a simple material alternative, an LSZH version of an existing cable type for example, alternative core colours to an existing cable type or require a complete design from first principles then we have a solution for you.

Proactive about Custom Cables

All products are solely manufactured in the UK to the highest level of quality with a key focus on speed of response and service. We use only high-quality materials so there is no compromise on the product that you will receive.

In some cases, we may recommend alternative options with a focus on cost effectiveness and it is this proactive and responsive approach that means we build long standing valuable relationships with our customers.

What is a Custom Cable?

Custom cables are used whenever an off the shelf solution or industry standard cable type simply won’t suffice. They are manufactured with a specific application in mind, utilising unique components and designs to fulfil the demands of an operating environment.

CDC have over 20 years’ experience in designing, manufacturing and supplying custom cables to a vast range of industry sectors, where an off the shelf solution simply will not suffice.

Unique combinations of data, power and video type hybrid cables can be specified. These products can be designed either from first principles or using existing off the shelf products allowing you to select varying material configurations alongside solid technical advice.

You can determine the appropriate level of shielding that is required on either individual elements or around the cable as a whole. You can also specify the outer jacket working environment and select a material type that is appropriate both from an operating temperature and mechanical characteristics point of view.

We are here to advise on what options are available to you which makes the process as easy, efficient and cost effective as possible.

We are unrivalled when it comes to service, quality and capability and because of these strengths we have become one of the UK’s leading custom cable manufacturers.

Key services

  • Any custom cable requirement is welcomed, in small and large production runs – Low MOQs ideal for prototyping
  • Fast lead times apply – Generally – 7 – 10 days from receipt of enquiry including initial consultation and discussions subject to material availability
  • An extensive range of manufacturing capability, based on years of experience
  • Twisted pairs, triples, quads, bunches up to 180 individual cores twisted in varying configurations
  • Various cable shielding options such as serve shields/lapped screens or braided shields – from single conductor to individual elements within the cable to overall cable shields in Plain or Tinned Copper, Oxygen free Copper or Silver plated Copper
  • Various cable taping capability in the form of Aluminium foil screens with drain strands, Copper tapes, Fire resistant Mica Glass tapes, Polyethylene tape, Polyester Melinex (Mylar) tape, Non-woven Polyester tapes or Water blocking tapes
  • Vast cable extrusion material portfolio – multiple grades of: PP, PE, PVC, PUR/TPU, Hytrel/TPE, Santoprene/TPV, LSZH/LSOH/LSF, Nylon PA12, PA/11, XLPO, XLPE
  • Full traceability and supporting documentation of all the components we use
  • High quality and cost-effective custom made cables for a wide range of applications
  • Products manufactured in accordance with recognised standards
  • ISO 9001:2015 – Certified, UL and CSA approvals

We have manufactured over 6000 custom cables over the years, contact us now to discuss your requirements.

Our excellent customer service and fast turnaround times are the cornerstone of the service that we offer. We maintain constant communication with our clients throughout each project to ensure that all products are delivered on time and to the highest quality standard, even for the most challenging deadlines.

In addition to exceptionally fast turnaround times and high-quality cable construction, we offer:

  • Full adherence to cable industry standards
  • Access to a comprehensive material and component library
  • Free consultation and advice

Contact us today to get a quote for your custom cable requirements.

Want to know more? Call CDC on 01204 658784 or contact us online to discuss your cabling requirements.

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