Custom Robot Cables

Leading manufacturers of custom robot cables

Robotic cables, also known as robot cables or drag chain cables, are specially designed for use in robotics and other demanding automated applications. These cables face constant mechanical stresses such as continuous flexing, torsion, and bending, requiring exceptional durability and performance.

At Custom Designed Cables, we produce a wide range of high-quality robotic cables engineered to meet these challenges and ensure reliable operation in the most rigorous environments. With our extensive experience, commitment to quality, and fast turnaround times, we deliver custom robotic cable solutions that meet your precise needs.

Contact us now to discuss your requirements and discover how we can support your next automation project.

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High-performance signal cables for robotics

Our custom robot cables are engineered for a wide range of robotic and automation tasks, delivering durability, flexibility, and consistent performance in demanding environments. Typical applications include:

• • Industrial manufacturing robots for the automation and industrial markets

• • Robotic welding systems for the automotive industry

• • CNC machinery and automated tooling

• • Packaging and material handling equipment

• • Semiconductor processing and handling machines

• • Gantry and portal robot systems

• • Multi-axis robotic arms for nuclear applications

• • Robotics operating in drag chain and energy chain systems

Whatever the application, contact our expert team today to learn more about how our cables can help.

Custom cables for robotic automation

Robot cables are typically installed within cable drag chain carriers, which are hollow structures that guide and protect cables, hoses, and hydraulic lines during motion. These systems are common in production lines and other continuous-motion environments.

Where a cable is to be subjected to this type of demanding environment, we stick to strict cable design principles developed through years of extensive trialling and experience incorporating specific lay lengths and lay directions, both combined with high-quality materials suitable to this specific type of application.

Beyond material selection and construction, our drag chain cables are engineered to accommodate the unique mechanical stresses caused by constant movement within confined spaces. Our cables are designed with flexible constructions that allow for tight bending radii, high cycle rates, and consistent performance under strain. Every cable is tested across a range of dynamic conditions to ensure it meets or exceeds performance expectations.

Preventing downtime with durable robotic cable design

When robotic cables fail, the consequences can be severe: entire production lines can grind to a halt, leading to costly repairs and lost productivity. That’s why we focus on robust, application-specific designs that reduce the risk of failure. Our cables are engineered to handle continuous bending, torsion, and mechanical stress without compromise, extending service life and supporting operational uptime in even the most demanding use cases.

To prevent these critical failures, we apply design methodologies developed through years of hands-on engineering and testing in real-world environments. This includes optimising cable geometry, refining conductor stranding, selecting high-performance insulation and jacketing compounds, and ensuring proper shielding to maintain signal integrity under constant movement. Every element of the cable is selected and constructed with mechanical resilience and downtime prevention in mind.

Why choose Custom Designed Cables for robot control cables?

Working from a detailed specification, or starting with a rough idea of what you need? At Custom Designed Cables, we can help. Our team draws on decades of experience designing and manufacturing cables for high-stress, dynamic environments.

We specialise in building custom robotics cables capable of withstanding continuous flexing, torsion, and mechanical strain, with construction techniques refined through extensive testing and real-world application. Whether you’re integrating cables into a drag chain system, robotic arm, or cable-driven robot, we tailor every component, from core count and insulation to shielding and jacketing, to maximise performance and lifespan.

Our excellent customer service and fast turnaround times are the cornerstone of the service that we offer. We maintain constant communication with our clients throughout each project to ensure that all products are delivered on time and to the highest quality standard, even for the most challenging deadlines.

In addition to exceptionally fast turnaround times and high-quality cable construction, we offer:

• • Full adherence to cable industry standards

• • Access to a comprehensive material and component library

• • Free consultation and advice

Contact us today to get a quote for your robotic cable requirements.