Custom cables for the renewable industry

At Custom Designed Cables, we design and manufacture custom cables for renewable energy applications across a wide range of technologies and operating environments.

Leading renewable energy cable manufacturer

At Custom Designed Cables, we design and manufacture custom cables for renewable energy applications across a wide range of technologies and operating environments. With over 20 years of cable manufacturing expertise, we develop bespoke cable solutions for the renewable industry that deliver reliable electrical performance in demanding outdoor and industrial conditions.

Our cables for renewable energy can be engineered to withstand exposure to UV radiation, temperature extremes, moisture and other challenging environmental conditions encountered throughout renewable energy generation and distribution systems, depending on the specific application and construction. Manufactured with UL and CSA-approved cable options available where required, our bespoke cable solutions can be tailored to meet the exact technical and environmental requirements of your project.

20+
Years Experience

Wind, Solar & Tidal
Renewable Applications

UK
Manufacturing

Free
Technical Consultation

Cables for renewable energy applications

Renewable energy systems rely on dependable cable performance at every stage of energy generation, transmission and distribution. We manufacture custom cables for renewable industry applications including:

  • Grid distribution
  • Wave energy systems
  • Tidal energy installations
  • Offshore wind farms
  • Onshore wind farms
  • Solar photovoltaic (PV) systems
  • Biofuel production and distribution
  • Geothermal energy systems

Whether supporting energy generation, instrumentation, monitoring equipment or power distribution, every one of our cables is designed to meet the specific requirements of its operating environment.

Talk to our technical team about your renewable energy cable requirements

Designed for demanding environments

Renewable energy installations often operate in some of the most challenging environments, where cables are exposed to continuous weathering and mechanical stress. This is why our engineering team works closely with customers to ensure every cable construction is suitable for the environmental conditions in which it will operate.

Depending on the application, our bespoke cable solutions can be designed to withstand:

  • UV exposure
  • Wide operating temperature ranges
  • Moisture and humidity
  • Mechanical abrasion
  • Offshore environments
  • Continuous outdoor installation
  • Industrial operating conditions
Renewable energy cables

Bespoke renewable energy cable solutions

No two renewable energy projects are exactly alike. Installation methods, environmental conditions, regulatory standards and electrical requirements can vary significantly between technologies and locations.

As specialists in bespoke cable manufacture, we can modify existing cable designs or develop completely custom cable solutions tailored to your project. Whether you require specialist conductor configurations, alternative insulation materials, enhanced environmental protection or a completely new cable design, our engineering team can help develop the right solution.

Why choose Custom Designed Cables?

Our renewable energy cable solutions are designed to deliver long-term reliability while helping customers meet demanding project specifications and installation requirements.

Our excellent customer service and fast turnaround times are the cornerstone of the service we provide. We maintain constant communication with our clients throughout every project to ensure products are delivered on time and to the highest quality standards, even when working to challenging deadlines.

When you work with Custom Designed Cables, you benefit from:

  • Over 20 years of cable manufacturing expertise
  • Bespoke renewable energy cable design
  • ISO 9001:2015-certified quality management system
  • UL and CSA-approved cable options, available where required
  • Manufacturing to relevant cable industry standards and customer specifications
  • Access to a comprehensive material and component library
  • Free technical consultation and advice
  • Fast turnaround times
  • Dedicated customer support throughout your project

Whether you require modifications to an existing cable or a fully bespoke renewable energy cable solution, our team can help.

Frequently asked questions

What are renewable energy cables?

Renewable energy cables are specialist cables designed for use within renewable power generation systems, including solar, wind, hydro, tidal, geothermal and bioenergy applications. They’re manufactured to withstand demanding environmental conditions while delivering reliable electrical performance.

What cables are used in renewable energy projects?

The type of cable depends on the application. Renewable energy projects commonly use power cables, control cables, instrumentation cables, solar cables and specialist offshore cable constructions. The correct cable specification depends on factors including voltage, environmental exposure and installation method.

Are solar cables different from standard electrical cables?

Yes. Solar cables are specifically designed for photovoltaic (PV) systems and are manufactured to withstand prolonged UV exposure, temperature fluctuations and other outdoor operating conditions. They’re typically manufactured with materials like cross-linked polyethylene or thermoplastics to allow for longer life and to perform safely in more extreme environments. Solar cables are also available in constructions designed to meet relevant photovoltaic cable standards, such as UL 4703, where applicable.

What cables are used in wind turbines?

Wind turbine cable requirements vary depending on whether the installation is onshore or offshore. Offshore applications often require highly durable cable constructions capable of withstanding harsh marine environments, while onshore installations may use LSZH-insulated and sheathed cable constructions to provide additional fire safety. Materials including polyolefin (PO) and ethylene vinyl acetate (EVA) are commonly used depending on the application.

Can renewable energy cables be customised?

Yes. At Custom Designed Cables, we specialise in designing and manufacturing bespoke cables for renewable energy projects. We can tailor conductor configurations, insulation systems, screening, jacket materials and overall cable construction to meet your exact application requirements.

Get a quote for your renewable energy cables

Contact us today to discuss your renewable cable requirements and request a quote.

Contact Us

Want to know more? Call CDC on 01204 658784 or contact us online to discuss your cabling requirements.

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