Leading Manufacturer of Custom Cables
At Custom Designed Cables, we design and manufacture custom cables for a vast range of industry sectors, wherever an off-the-shelf or industry-standard cable simply won’t do the job. With over 20 years’ experience, we’ve manufactured more than 6,000 custom cable designs, and we want to dispel the idea that a custom cable always means high cost and long lead times.
A custom cable can mean many things, from a simple change of jacket material or conductor colour, right through to a highly complex solution built from first principles with very specific materials and configurations. All of our products are manufactured in the UK, with a focus on speed of response, service and quality.
Custom Cable Solutions for Every Application
Custom cables are used whenever a specific application, environment or set of components calls for something an off-the-shelf cable can’t provide. Unique combinations of data, power and video hybrid cables can be specified, designed either from first principles or based on existing products with varying material configurations.
Our manufacturing capability includes:
Twisted constructions
Twisted pairs, triples, quads and bunches, up to 180 individual cores twisted in varying configurations.
Cable shielding
A range of cable shielding options, from serve shields and lapped screens to braided shields, in plain, tinned or oxygen-free copper or silver-plated copper.
Cable taping
Cable taping options, including aluminium foil screens with drain strands, copper tapes, fire-resistant mica glass tapes and water-blocking tapes.
Cable extrusion
A broad cable extrusion material portfolio, including multiple grades of PP, PE, PVC, PUR/TPU, LSZH and XLPE.
Custom Cable Manufacturing Services
Every custom cable requirement is welcomed, whatever the production run.
- Low MOQs, ideal for prototyping and small production runs
- Full traceability and supporting documentation for every component we use
- Products can be designed and manufactured to recognised standards, with UL and CSA approved options available on selected product ranges
- Fast turnaround available, with lead times from 7 to 10 days on suitable requirements, subject to construction and material availability
What Is a Custom Cable?
A custom cable is manufactured with a specific application in mind, using unique components and designs to meet the demands of an operating environment. You can determine the level of shielding required on individual elements or the cable as a whole, and specify the outer jacket material based on the operating temperature and mechanical characteristics needed.
We’re here to advise on the options available, making the process as easy, efficient and cost-effective as possible.
Why choose Custom Designed Cables?
We’ve become one of the UK’s leading custom cable manufacturers because of our service, quality and capability.
We offer:
- ISO 9001:2015 quality management
- UL & CSA approved options available on selected product ranges
- Fast turnaround times
- Access to a comprehensive materials library
- Free consultation and advice
Whether you have a simple material alternative in mind or need a complete design from first principles, our experienced team can help.
Frequently Asked Questions
What counts as a custom cable?
A custom cable is any cable manufactured to meet a specific requirement, whether that’s a different jacket colour, an alternative material, or a fully bespoke design built from first principles.
How long does a custom cable order take?
Lead times vary depending on the cable construction and material availability. Fast turnaround is available, with lead times from 7 to 10 days on suitable requirements. Get in touch and our team can give you a lead time for your specific project.
Are custom cables available with UL or CSA approval?
CDC holds UL and CSA approvals for a number of products and constructions. Our team can advise on the approved options available for your specific requirements.
Get a quote for your custom cables
Looking for a custom cable manufacturer for your next project? Contact Custom Designed Cables today to discuss your requirements.
