Leading manufacturers of automotive cables
Here at Custom Designed Cables, we have the experience and expertise necessary to design and manufacture cables for a wide range of automotive applications, working to the tightest of deadlines without compromising on quality. We also specialise in designing custom cables for bespoke projects, so no matter what kind of automotive solution you’re looking for, we’ll be able to design a cable that fits your exact requirements.
From the vehicle’s headlights to its infotainment system, automotive electrical cables are needed to deliver a reliable supply of power to each component. Using improper or subpar cables for each of these complex automotive systems can not only lead to frustrating vehicle faults, but can also compromise the safety of those inside the vehicle and nearby. This is why working with a high-quality automotive cable manufacturer is essential, especially if you need custom cables for highly specialised applications.
If you need something more specific, contact us now to see how we can help with a custom industrial automotive cable.
Uses for automotive/EV cables
Automotive cabling is used throughout the entire lifecycle of a vehicle or electric vehicle (EV), from manufacturing and transportation to daily use and repair. As a result, there are many different types of automotive cables to suit these applications, and there are also many opportunities for custom cable solutions to fulfil highly individual requirements.
We commonly manufacture coiled leads for power and signal transmission for applications including trailer interconnection and articulated vehicles. Separate power cables are also vital for emergency services vehicles, as they are used to power and control sirens and flashing lights.
Types of automotive cables and their uses
Here are just a few examples of the myriad automotive cable types you may need:
- Automotive battery cables – For connecting the vehicle’s battery to its main electrical system, enabling the transmission of the high current needed to start the engine.
- Automotive grounding wires – This type of automotive wire provides a return path for electrical current back to the battery, completing the electrical circuit safely.
- Automotive primary wires – A type of low-voltage, single-conductor wire used in a vehicle’s basic electrical systems, including dashboard control and lighting.
- Automotive coaxial cables – Used to carry high-frequency electrical signals with minimal interference for data transmission and communication purposes (e.g., GPS and radio).
- Automotive shielded cables – Automotive cables like coaxial cables require shielding from electromagnetic interference from other electrical systems in the vehicle, and this is achieved through the use of a woven metal layer in the cable.
- Automotive multicore cables – For systems receiving multiple power feeds or signals (such as infotainment systems), multicore cables that include multiple insulated conductors within a single cable jacket are required.
- Automotive coiled cables – For safe and reliable power transmission in moving components (e.g., EV chargers, vehicle assembly lines and articulated vehicles).
- Automotive control cables – These are multi-conductor electrical cables for measuring and regulating transmissions in automated processes.
Why choose Custom Designed Cables for industrial automotive cables?
All of our automotive cables are designed to your exact specifications, enabling us to deliver high-quality custom cables within tight deadlines. Our designers have years of experience in cable construction, so we can guarantee that your bespoke automotive cable solutions will stand the test of time.
Our excellent customer service and fast turnaround times are the cornerstone of the service that we offer. We maintain constant communication with our clients throughout each project to ensure that all products are delivered on time and to the highest quality standard, even for the most challenging deadlines.
In addition to exceptionally fast turnaround times and high-quality cable construction, we offer:
- Full adherence to cable industry standards
- Access to a comprehensive material and component library
- Free consultation and advice
Contact us today to get a quote for your automotive cable requirements.
Frequently asked questions
What is an automotive cable?
The term ‘automotive cable’ or ‘automotive wire’ can apply to any type of cable used throughout the lifecycle of a vehicle, including manufacturing, transportation, maintenance and daily use. Therefore, automotive cabling can include both standard electrical cables (for applications such as powering headlights) and custom automotive cables for specialised parts and applications – such as armoured coiled cables for connecting articulated vehicles.
How can automotive cables be customised?
Here at CDC, we can modify existing automotive cables or construct custom cables from scratch to ensure all components work together seamlessly for accurate signal transmission, reliable power transmission, and overall safety. For example, if you need custom-made metal transmission cables or control cables, we can work with your requirements to design, manufacture and test your custom cables according to your application, environment and relevant industry standards. In terms of cable modifications, we offer a wide range of cable enhancement services, including cable armouring, cable shielding, cable extrusion and cable printing, to customise as much or as little of the cable as you’d like.
