Leading manufacturers of aerospace cables
At Custom Designed Cables, we are highly experienced at designing and manufacturing high-quality cables for use within a wide range of applications. We have worked extensively within the military and commercial aerospace sectors, and our products are manufactured according to the highest industry standards.
We design and manufacture cables to incredibly tight tolerances, ensuring high performance for the most critical and challenging of environments. For our team of experienced designers, no project is too complex or demanding.
We also create custom cable designs to suit our clients’ bespoke requirements, with all cables being completed and delivered within tight deadlines. Some examples of the high-performance aerospace cables we’ve previously manufactured include:
- Commercial aircraft interconnection cables
- High temperature cables
- UAV cables
- Drone cables
- Urban air mobility vehicle cables
- Custom coiled cables
Need something more specific? Contact us now to see how we can help with a custom aerospace cable.
Uses for aerospace cables
Not only are aerospace cables essential for the proper functioning of all aircraft, but they also play a key part in the construction, power transmission, transportation, data transfer and maintenance processes. In addition, aerospace cables can serve a wide variety of commercial, industrial and personal purposes due to their incredible strength, durability, flexibility and resistance to corrosion.
Here are a few examples of the various uses for aerospace cables:
Power cabling
Naturally, power cables are needed in all types of aircraft and spacecraft to provide power to vital electronic systems. Unlike regular power cables, aerospace power cables must be built to withstand extreme temperature fluctuations, high altitudes, vibrations, pressure, and high voltages – all of which are commonly encountered during flight.
Aerospace cables may be customised with additional wire insulation and armouring to create the necessary mechanical strength and durability, but a common issue is that these cables need to be strong whilst remaining lightweight due to aircraft weight restrictions. Therefore, lighter braided armouring can be used to provide protection without sacrificing flexibility and lightness.
Learn more about this topic in our article on the difference between GSWB and SWA cables – two different types of armoured cables.
Navigation systems
Aerospace data cables and coaxial cables are necessary in aerospace applications to reliably transfer data signals between the aircraft, its navigation systems, and any navigation/signalling/control teams on the ground.
Just like aerospace power cables, they must be built and tested to withstand the harsh conditions in the air and continue to deliver accurate data reliably. This can be achieved through the application of cable shielding to resist electromagnetic interference (EMI).
Communication systems
Just like with navigation systems, reliable communications must be maintained through the use of specialised aerospace coaxial cables, aerospace fibre optic cables, and data cables that are able to withstand both environmental pressures (such as high altitudes and temperature fluctuations) and EMI from other electronic systems. With these reliable communication systems, aircraft and spacecraft can communicate effectively with control teams on the ground to ensure safety and operational efficiency.
Why choose Custom Designed Cables for aerospace cables?
Looking for high-quality, bespoke aerospace cables that will be designed to your exact specifications? Custom Designed Cables should be your first choice. As experienced aerospace cable manufacturers, we pride ourselves on our expertise and attention to detail, which enables us to manufacture high-quality aerospace cables that ensure safety and operational efficiency in all sectors.
Our excellent customer service and fast turnaround times are the cornerstone of the service that we offer. We maintain constant communication with our clients throughout each project to ensure that all products are delivered on time and to the highest quality standard, even for the most challenging deadlines.
In addition to exceptionally fast turnaround times and high-quality cable construction, we offer:
- Full adherence to cable industry standards
- Access to a comprehensive material and component library
- Free consultation and advice
As experts in the design and manufacture of custom aerospace cables, we can provide tailored advice for any type of cable and wire for the aerospace and defense market – no matter how extensive or complex your project may be. Whether you already have a cable design in mind or need full support from start to finish, contact us today to get a quote for your aerospace cable requirements.
Frequently asked questions
What is an aerospace cable?
An aerospace cable is a specialised type of cable used in aircraft, spacecraft, and other aerospace applications, including communication systems and power cabling.
These cables are designed to be particularly lightweight to fit within aircraft weight restrictions, whilst also being durable enough to withstand extreme conditions including fluctuating temperatures, high winds, high altitudes, and severe vibrations.
Plus, unlike regular cables, aircraft cables are designed, manufactured and tested according to strict regulatory standards. This is to ensure the safety of military personnel or commercial airline passengers and crew.
How can aerospace wire and cable be customised?
As mentioned above, these cables are often customised through the application of lightweight braided cable armouring and cable shielding to resist both harsh environmental conditions and EMI. However, to suit completely unique projects requiring bespoke cables and cable assemblies, we can also modify the following attributes to create a solution that’s ideal for you:
- Cable length and diameter
- Conductor material
- Insulation material
- Cable jacketing
- Cable connector types
- Temperature ratings
- Flexibility and strength
